According to the report by Expert Market Research (EMR), the United States process automation market reached a value of approximately USD 32.82 billion in 2025. Aided by the increasing adoption of advanced automation technologies across manufacturing and process industries, along with the growing emphasis on operational efficiency and cost optimisation, the market is projected to grow at a CAGR of 5.20% between 2026 and 2035. By 2035, the market is expected to attain a value of around USD 54.49 billion.

Process automation refers to the use of control systems, such as computers, software, and industrial equipment, to automate industrial processes with minimal human intervention. It plays a critical role in enhancing productivity, ensuring consistent product quality, improving safety, and reducing operational downtime.

United States Process Automation Market Trends

One of the key trends shaping the United States process automation market is the rapid integration of digital technologies such as artificial intelligence (AI), machine learning (ML), industrial internet of things (IIoT), and advanced data analytics. These technologies enable real-time monitoring, predictive maintenance, and data-driven decision-making, thereby enhancing overall process efficiency. Additionally, the growing adoption of cloud-based automation platforms and digital twins is transforming traditional automation systems by offering scalability, flexibility, and remote accessibility.

Another notable trend is the increasing focus on cybersecurity within industrial automation systems. As automation networks become more connected, organisations are investing in secure architectures and solutions to protect critical infrastructure from cyber threats, which is further influencing market dynamics.

Drivers of Growth

The primary driver of the United States process automation market is the rising demand for improved operational efficiency and reduced production costs. Automation allows industries to optimise resource utilisation, minimise human errors, and enhance throughput, which is particularly critical in highly competitive markets. Furthermore, stringent regulatory standards related to safety, quality, and environmental compliance are encouraging industries to adopt automated systems that ensure consistent adherence to regulations.

The ongoing labour shortage in skilled manufacturing roles is also accelerating the adoption of process automation across the country. 

Get a Free Sample Report with Table of Contents

United States Process Automation Market Forecast

Over the forecast period, the United States process automation market is expected to witness steady expansion, supported by continuous technological advancements and the growing digital transformation of industries. With increasing investments in smart factories, sustainable operations, and resilient supply chains, process automation is set to remain a critical enabler of industrial growth. By 2035, the market is anticipated to reach USD 54.49 billion, reflecting its vital role in enhancing the competitiveness and efficiency of the United States industrial landscape.