According to the report by Expert Market Research (EMR), the global advanced process control (APC) market attained a value of USD 2.03 billion in 2025. Aided by the increasing need for operational efficiency, enhanced process optimisation, and improved product quality across process industries, the market is expected to witness strong growth over the forecast period. The market is projected to expand at a CAGR of 10.70% between 2026 and 2035, reaching a value of approximately USD 5.61 billion by 2035.

Advanced process control refers to a set of sophisticated control techniques, including model predictive control (MPC), real-time optimisation, and adaptive control systems, used to manage complex industrial processes. APC solutions are widely adopted across industries such as oil and gas, chemicals, power generation, pharmaceuticals, food and beverages, and metals to improve throughput, reduce variability, and lower energy consumption.

Advanced Process Control (APC) Market Trends

One of the key trends shaping the global APC market is the increasing integration of APC solutions with digital technologies such as artificial intelligence (AI), machine learning (ML), and industrial Internet of Things (IIoT). These technologies enable predictive analytics, real-time decision-making, and enhanced process visibility, thereby improving overall plant performance. Additionally, cloud-based APC platforms are gaining traction due to their scalability, flexibility, and lower upfront investment requirements.

Another notable trend is the growing focus on sustainability and energy efficiency. Manufacturers are increasingly deploying APC systems to minimise waste, optimise resource utilisation, and reduce emissions in compliance with stringent environmental regulations. This trend is particularly prominent in energy-intensive industries seeking to improve operational efficiency while meeting sustainability targets.

Drivers of Growth

The rising demand for improved operational efficiency and cost reduction is a major driver of APC market growth. As industries face increasing pressure to enhance productivity and maintain consistent product quality, the adoption of advanced control solutions has become essential. APC systems help reduce process variability, minimise downtime, and optimise production, leading to significant cost savings.

Furthermore, the expansion of process industries in emerging economies, coupled with increased automation and digital transformation initiatives, is driving demand for APC solutions. The need to modernise ageing industrial infrastructure in developed regions is also contributing to market expansion.

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Advanced Process Control (APC) Market Forecast

Over the forecast period, the global advanced process control market is expected to witness robust growth, driven by technological advancements, increasing automation, and rising emphasis on efficiency and sustainability. With continuous innovation and wider industry adoption, the APC market is well positioned to maintain a strong growth trajectory through 2035.